Automation suppliers have developed exceptional solutions – ASRS, shuttles, AMRs, AGVs, goods-to-person systems. The technology works. The question is: Are we designing the operation first? In many projects, the systems discussion begins before fully understanding the order profile, picking logic, and receiving flows. The operational design sequence should be: 1. Order profile analysis (orders per day, lines per order, units per line) 2. ABC analysis (fast, medium,

As businesses grow, their warehouses often tell the story before anyone notices—the aisles feel tighter, the forklifts pause a little more often, and “minor delays” start showing up as real costs. One of our clients came to us right at this turning point. Their team had been doing an excellent job keeping up with rising demand, but the operation was beginning to feel the strain. Picking lanes were getting busier, outbound orders were taking longer to prepare, and shunting win

Ever wondered about the true health of your company's supply chain? It might be hiding in plain sight, within your inventory. At LSI, we've consistently found that a thorough inventory analysis isn't just a good idea – it's a fast and accurate way to gain crucial insights into your entire operational landscape. Beyond the Balance Sheet: The Story Your Inventory Tells Think of your inventory not just as an asset, but as a dynamic indicator of your supply chain's efficiency. By

In today's dynamic and competitive market landscape, robust inventory control is not merely an advantage but a fundamental necessity for business success. Whether your purview encompasses a retail network, a distribution facility, or a manufacturing enterprise, precise knowledge of your inventory—its location and rate of movement—can significantly influence operational efficiency and financial stability. A considerable impediment to effective inventory management is the occur

The Growing Importance of Logistics in Malaysia Malaysia’s strategic location between the Indian Ocean and the South China Sea makes it a...

LSI has completed numerous inventory audits for clients throughout a diverse range of industries. Our findings highlight a few common challenges. Note Inventory Management has 2 roles: Physical operational management Supply chain management The objective of Inventory Management is to save cost. When both of the inventory management roles work together, they contribute to the bottom line. -LSI independent warehouse and supply chain consultants

Supply chain management is a crucial aspect of any business operation, and it's important to ensure that it is running smoothly and efficiently. When a client approached LSI, a leading independent warehouse and supply chain consultant, with a proposal to design a new supply chain development, LSI recommended conducting an operational audit of the existing supply chain before making any decisions. The operational audit allowed LSI to take a deep dive into the client's current

Automated Storage and Retrieval Systems (also known as ASRS systems) are most commonly used in manufacturing and distribution facilities. They often replace large areas of shelving to save floor space, improve safety and increase productivity. Using different technologies and applications, exploring the ASRS system for the first time can be a bit overwhelming. There is no fear. We've put together this article to help you get started. How Does an ASRS Work? An automated stora

Warehouses are the backbone of any business. They are responsible for storing, organizing and distributing products to the clients. With the advent of automation, warehouses have been undergoing a huge transformation in recent years. Automation has made it possible to meet customer demands with a lot more efficiency and accuracy. The Need to Adapt The future of warehousing is all about automation. The goal is to make warehouses more efficient and save on costs. Automation wi